Case Study: Delay Due to Unexpected Utility Relocations on New York East River Bridge Rehabilitation (New York, NY, 2016)
Project Overview
• Name: East River Bridge Rehabilitation
• Location: New York, New York
• Year: 2016
• Project Size: $520 million
• Scope: Structural repairs and upgrades to a major urban bridge, including utility relocations
• Lead Agencies/Contractors: New York City Department of Transportation /
Category of the Issue, Problem, or Challenge
• Utility Relocation
• Project Delay
Summary of the Issue, Problem, or Challenge
Unexpected underground utilities required relocation, causing significant construction delays.
Root Cause Analysis
- Incomplete Utility Mapping: Existing records were outdated or inaccurate.
- Coordination Failures: Poor communication between utility companies and construction team.
- Permitting Delays: Utility relocation permits took longer than expected.
- Construction Sequencing: Delays in utility work cascaded to other construction activities.
Impacts Due to the Issue, Problem, or Challenge
- Project delayed by 9 months.
- Increased costs from extended mobilization and overhead.
- Stakeholder frustration due to prolonged disruptions.
Corrective Actions Taken
- Updated utility mapping with advanced detection technologies pre-construction.
- Established dedicated utility coordination teams.
- Accelerated permitting processes through early engagement with agencies.
- Revised construction sequencing to minimize dependency on utilities.
Lessons Learned
- Accurate utility data is critical for planning.
- Early and continuous utility coordination reduces delays.
- Flexible sequencing mitigates impact of utility-related issues.
Audit & Prevention: Project Control Questions to Ask on Future Projects to Help Control the Situation
- Has utility mapping been thoroughly verified?
- Are utility companies engaged early and frequently?
- Is construction sequencing flexible to accommodate utility delays?