Content Modules
Introduction to Heavy Civil Construction Case Studies
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Cost Overrun
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Project Delay
0/19
Quality Control
0/22
Differing Site Conditions
0/25
Subcontract
0/30
Project Owner
0/18
Skilled Labor
0/22
Supply Chain
0/19
Design
0/21
Project Delivery Method
0/24
Interactive Case Studies Related to Project Controls – Analyze for Corrective Project Control Measures
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Catalog of Over 300 Heavy Civil Construction Case Studies

Project Overview
Name: San Francisco Bay Bridge Eastern Span Replacement
Location: San Francisco, California
Year: 2019
Project Size: $6.5 billion (entire span)
Scope: Bridge replacement with extensive foundation and approach work
Lead Agencies/Contractors: California DOT (Caltrans) /


Category of the Issue, Problem, or Challenge
• Geotechnical
• Differing Site Conditions
• Environmental


Summary of the Issue, Problem, or Challenge
Unexpected contaminated soils discovered during foundation excavation required extensive environmental remediation, halting construction.


Root Cause Analysis

  • Incomplete pre-construction environmental site assessments.
  • Lack of soil sampling in historical industrial use zones.
  • Insufficient integration of environmental and geotechnical investigations.
  • Contract lacked clear risk allocation for contaminated soil remediation.

Impacts Due to the Issue, Problem, or Challenge

  • Delay of 9 months due to environmental cleanup and regulatory approvals.
  • Significant cost increases from remediation, disposal, and health monitoring.
  • Community and regulatory scrutiny on environmental compliance.

Corrective Actions Taken

  1. Expanded environmental site assessments with comprehensive soil testing.
  2. Developed remediation plans in compliance with environmental regulations.
  3. Implemented health and safety protocols for workers and nearby residents.
  4. Revised contract terms to clarify responsibility and cost-sharing for contamination.

Lessons Learned

  • Integrated environmental and geotechnical investigations are critical.
  • Early identification of contamination prevents costly delays.
  • Contracts should address environmental risk allocation clearly.

Audit & Prevention: Project Control Questions to Ask on Future Projects to Help Control the Situation

  • Have environmental contaminants been assessed in site investigations?
  • Are remediation and disposal plans developed prior to excavation?
  • Are contract terms explicit on environmental risk responsibilities?