Content Modules
Introduction to Heavy Civil Construction Case Studies
0/1
Cost Overrun
0/15
Project Delay
0/19
Quality Control
0/22
Differing Site Conditions
0/25
Subcontract
0/30
Project Owner
0/18
Skilled Labor
0/22
Supply Chain
0/19
Design
0/21
Project Delivery Method
0/24
Interactive Case Studies Related to Project Controls – Analyze for Corrective Project Control Measures
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Catalog of Over 300 Heavy Civil Construction Case Studies

Project Overview
Name: Caltrain Electrification Project – Phase I
Location: San Mateo and Santa Clara Counties, California
Year: 2018
Project Size: $1.9 billion
Scope: Electrification of 51 miles of commuter rail, including overhead catenary and substation work
Lead Agencies/Contractors: Caltrain (Peninsula Corridor Joint Powers Board) /


Category of the Issue, Problem, or Challenge
• Contract Owner
• Project Funding & Administration


Summary of the Issue, Problem, or Challenge
Despite early progress, the project experienced a 3-month construction pause due to delayed federal matching funds. The owner had not secured contingency financing for the federal shortfall.


Root Cause Analysis

  • Owner anticipated federal funding to arrive “just-in-time” and lacked fallback options.
  • Contract did not clearly allocate financial risk for funding gaps.
  • Contractor had to demobilize and later remobilize at significant cost.

Impacts Due to the Issue, Problem, or Challenge

  • Demobilization/remobilization costs reached $6.8 million.
  • Labor reassignment caused skilled crew shortages later in the schedule.
  • Project suffered a long-term schedule slip of nearly 9 months.

Corrective Actions Taken

  1. Caltrain established a capital reserve fund for future megaprojects.
  2. Federal and state funding agreements now require pre-disbursement guarantees.
  3. Contractors advised to review payment timelines and bond requirements.

Lessons Learned

  • Public owners must plan for cash flow continuity during multi-source funding cycles.
  • Delayed disbursements carry real-world productivity and cost Impacts Due to the Issue, Problem, or Challenge.
  • Contracts should allocate funding-related risks with clarity.

Audit & Prevention: Project Control Questions to Ask on Future Projects to Help Control the Situation

  • Are all funding sources legally committed and scheduled?
  • Is there a contingency plan for disbursement delays?
  • Does the contractor have protection for funding-caused work stoppages?